V4 PRODUCTION LINE
SUMMARY VX431 STRESS FREE DOUGH FEEDER
•Makes continuous dough sheets in a uniform width and thickness from dough blocks
•Composed of a set of star shaped rotating dough dividing blades and a receiving belt for booking the dough blocks, an intermittent rotating roller assembly forms V-figure settings to join and form a continuous dough sheet, and a feeding belt for transfer of the dough to the next conveyor
•Dough pressure is not increased because the rollers do not compress the dough.
•Dough Feeding Amount: 2,000Kg/Hour as maximum capacity (depending on the dough type)
•Dough feeding width is mechanically fixed: 200mm (Undecided)
•Feeding Dough Thickness: adjustable range from about 30mm to 50mm. (depending on the dough type)
•Dough Feeding Method: Connect dough feeding conveyor (Item No.31).(depending on dough supply system)
•Hopper Capacity: 110Liter
•Equipped with an oil tank for dripping oil inside hopper and the feeding section in order to prevent sticky dough problems.
•Equipped with one flour duster and base conveyor.
•Easy to disassemble and wash the parts around dough contact areas
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SUMMARY SHEETING CONVEYOR AND ASSOCIATED COMPONENTS
PC631 Sheeting Conveyor
•Receives continuous dough sheet and transfers it to the next stretcher.
•Cross Roller (CM601) is installed to widen the continuous dough sheet width.
•Belt speed is automatically synchronized with the following stretcher speed.
•Two sets of Flour Dusters are mounted for the top surface of the dough sheet. One is at the entrance of the Cross Roller, the other is at the entrance of the next Stretcher.
•Flour Duster for bottom roller of stretcher (Screw Flour Duster) is installed at conveyor exit.
Item #3 CM601 Cross Roller
•Stretches and widens continuous dough sheet across to a required thickness.
•Roller is driven by motor.
•Roller Clearance: 1~50mm (adjustment by motor drive)
•Roller Diameter: 170mm
•Roller Stroke: 550mm
•Roller Effective Length: 230mm
Item #4 SM601 High Speed Stress Free Stretcher (Patent acquisition)
•Stretches dough sheet in a required thickness continuously longitudinally down the line, by the combination of 10 stretching rollers and 2 bottom base rollers.
•Unique arrangement of upper roller and bottom roller loosens the molecular bond of dough by the detailed vibration, this is effective for stretching the dough sheet.
•Roller Clearance: 1~30mm (adjustment by motor drive)
•Maximum Speed of exit belt: 1.74~17.4m/min.
•Applicable dough sheet width: 400mm(Maximum)
•Construction: Frame………Aluminum
Item #5 FV201 Flour Sweeper (Multi Brush Type)
•Brushes off excess flour from both surface of dough sheet.
•Brush off flour from upper surface of dough sheet by a set of flat brushes rotating across the sheet.
•Upper brush height adjustment is manual (by hand)
•Brushes off flour from bottom surface of dough sheet by two sets of rotating round brushes
•Equipped with the dough centering device at the exit end of the machine.
•Brush Material: Nylon 66
•Rope Belt: Polyurethane
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SUMMARY CIRCULAR CUTTER
The cutters continuously cut a dough sheet into strips, travelling in the direction of the line, to the desired width.
Blade specs: 150mm diameter, material Stainless steel
Number of blade: 3 (for 2 rows production)
The pitch of the cutting dimensions is adjustable by changing the position of each rotary blade fixed on the main shaft.
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SUMMARY SEPARATING CONVEYOR
This conveyor is used to make spaces between the cut dough strips from the circular cutters.
The conveyor belt position and angle is adjustable manually
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SUMMARY WEIGHING CONVEYOR SYSTEM
This conveyor is for weighing a dough weight continuously and sends a cut
timing signal to the guillotine Cutter.
Equipped with a Guillotine cutter for cross-cutting of continuous dough sheet by servo motor driven blades.
Equipped 3 cutting functions.
A) Weighing cut: 1 or 2 rows individual cutting with a straight blade. Setting weight range: 100~2,000g,
Cut length with feedback available: 400mm Cutting number: 50 rpm (Max.)
The maximum number of weighing cuts varies depending on the cut length.
B) Length cut: 1 or 2 rows length cutting with straight blade. Cutting number: 100 rpm (Max.)
C) Stamping cutter: For future products, example Diagonally cut product
Single rotary cutter frame (item No.7) and separate conveyor (item No.9) can be attached to the upstream conveyor.
Collects the side trim dough out of the circular cutter and discharges to the left side, against flow direction.
Machine Length: 6,565mm
Belt Running Height: 850±50mm
Belt Width: 800mm (Applicable dough sheet width 600mm)
Belt Speed is adjustable: 1.0 ~ 15 m/min.
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SUMMARY PUNCH ROUNDER
Receiving the divided dough-piece, the dough is moulded flawlessly into a round shape with the dough seam on the bottom.
•Product weight range: 150g ~ 1,200 g/pc
•Production capacity: 31 rpm/row(Maximum) Required test
•Consists of a four-belt conveyor.
The first belt is to align the two row products from weighing conveyor.
•Machine Length: 2,610mm
•Running Height: 850mm±30mm
•Operation panel is located on the left side of the flow direction.
•By-pass mode is available for when the rounding function isn’t used, the rounding plates will raise above the conveyor.
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SUMMARY FORMING CONVEYOR WITH PITCH REDUCING, WATER SPRAY, CURLING CHAINS, FLOUR DUSTER, STATIC PRESS BOARD AND DRIVEN PRESS BOARD
Receives the product from Weighing Conveyor and forms rolled products.
Consists of the two-belt conveyor (One for water spray section, other one is for press boards)
Conveyor Length: 7,560mm
Running Height: 850±50mm
Belt Width: 800mm (Applicable dough sheet width：600mm)
Operation side is right to left side of the flow direction.
Pitch Reducing Conveyor
This conveyor is used to narrow the pitch of the products from the Punch rounder
Pitch from 450mm to 400mm
Conveyor belt position and angle adjusted manually
This conveyor can be removed from the seeding conveyor using an option lifter.
Water Spray Unit
Sprays desired amount of water onto the dough piece with required timing.
Equipped with 4 nozzles, Nozzle position is adjustable.
Applicable width: 600mm (Maximum)
Operated by compressed air.
Mounted on Forming Conveyor
Curl Net
Rolls up the water sprayed dough sheet before tight curling with Press board.
Mounted on Forming Conveyor
DF202 Flour Duster
Supplies dusting flour top surface of the dough sheet.
The combination of dusting rotor and plate with holes ensures uniform dusting flour.
Flour Dusting width is adjustable by sliding in/out of belt.
Dusting width range: 420mm ~ 700mm
Dusting flour amount is adjustable by frequency controller.
Equipped with sensor to detect the product.
When the sensor detect the product, it starts and stops automatically.
Hopper capacity: 20litter
Construction
Frame: Stainless Steel
Hopper: Stainless steel
Rotor: Aluminum
Press Board with motor drive
This device is for curling the product tightly.
The press board of front and the rear side height are adjustable independently by hand.
Motor driven
The belt rotates the same direction of the Forming Conveyor 2 to 3 times faster and the product is rolled reversely.
Mounted on Forming Conveyor
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Press Board
This device is for curling the product tightly.
The press board of front and the rear side height are adjustable independently by hand.
Mounted on Forming Conveyor
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SUMMARY SEEDING
The seeding conveyor receives the rolled product from forming conveyor and strews the seed.
This conveyor has two sections. First belt conveyor for water spray unit, second conveyor is for Seeding unit.
Equipped with conveyor for excess seed.
In the gap between the tip of the seeding conveyor and the next conveyor, excess seeds are allowed to fall onto this conveyor.
Excess seeds are collected to a crate.
•Conveyor Length: 7,560mm
•Running Height: 850±50mm
•Belt Width: 800mm
Water Spray Unit
Sprays desired amount of water onto rolled
product with required timing.
Equipped with 4 nozzles
Operated by compressed air.
Mounted on Seeding Conveyor (Item No.19).
Seeding Device
This device deposits seeds on the rolled product.
The type of seeds should be determined, to decide the shape of the rotor.
Strewing amount can be adjusted by the rotation speed of the rotor.
There are two devices, one for the left side product and one for the right side product . Each starts and stops automatically depending on the product.
Mounted on Seeding Conveyor
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SUMMARY ROW ARRANGING
Row Arranging Conveyor
* This is to align the two rows products from the upstream with a conveyor.
* This conveyor consists of 4 independent conveyors.
* Conveyor length: 250mm
* Conveyor belt width: Ca.400mm
* Running height: 850±50mm
PRODUCT VIDEOS
SUMMARY MARKING CONVEYOR
Marking Conveyor
* This conveyor is used to locate the product manually for transfer to the Panning Conveyor.
* Printed marks on the belt indicate the product positions to be placed.
* Conveyor Length: 2,000mm, Belt Width: 800mm
* Running Height: 850mm±50mm
Item #24 Arranging Shutter
* This is set at the tip of Panning Conveyor (item No.25) to receive the rolled product with a shutter.